Core Health & Fitness

Core Health & Fitness Creating The 3D Pipeline

3D Rendering, 3D Animation  ·  2015 - Present

250+
Products Rendered
10+ Years
Pipeline in Production
$10M+
Saved (vs Photoshoots)

The Context

Commercial fitness equipment is not easy to photograph. These machines are large, heavy, and complex. A single treadmill can weigh several hundred pounds. Setting up a proper product photography environment requires moving equipment into a studio, building out a gym space, hiring a crew, and coordinating logistics that can take days. Do that for 250 SKUs across seven brands and the cost and time required becomes a serious operational problem.

Before 2015, the answer to that problem was limited. Engineering provided basic renders of each machine from a single angle. That was the extent of the 3D capability available to the marketing team.

Robert Pallister, founder of Fourside Studios, changed that.


What Was Built

Starting in 2015, a full 3D rendering and animation pipeline was built from the ground up in Blender, designed to take engineering models directly from manufacturing and produce photorealistic assets for every downstream use: product imagery, lifestyle composites, video animations, trade show materials, and catalog visuals.

Today, that pipeline serves all seven brands in the Core Health & Fitness commercial portfolio and has become foundational infrastructure that other departments and creative team members build their workflows around.


What the Pipeline Produces

Product Imagery
Every angle, every configuration, every color option rendered to photorealistic quality for web, print, and digital use. No photography required.

Lifestyle Composites
3D machines composited into environment photography to create lifestyle imagery that would require a full studio gym setup to photograph practically.

Video Animation
Animated product sequences integrated into video campaigns, including feature callouts, exploded views, and motion sequences demonstrating machine functionality. Used in campaigns for the StairMaster 8Gx, Schwinn ACP, Star Trac FreeRunner, and Star Trac 8 Series, among others.

Trade Show and Catalog Materials
The 2018 catalog was a milestone: the first catalog produced entirely with rendered imagery, with no traditional product photography. That standard has carried forward since.

Online Product Customizer
A web-based customizer was built on top of the pipeline, allowing customers to configure frame and upholstery color combinations and see accurate product renderings of their selections in real time. The tool is currently live at customization.corehandf.com. (URL to be updated to a self-hosted version.)


Why It Matters

250+ SKUs, no photo shoots required.
With a library of 3D models covering the full product catalog across seven brands, assets can be produced for any machine at any time without moving a single piece of equipment.

Assets before alpha units exist.
The pipeline makes it possible to produce marketing-ready product imagery before a physical unit has been manufactured. Launch materials can be ready on day one. Decisions about logo placement, placard positioning, and design details can be made from rendered references rather than waiting for hardware.

Last-minute design changes are not a problem.
When a product changes late in development, a 3D model update produces updated assets in hours. The equivalent change in a photography workflow means a reshoot.

Missed shots get fixed in post.
When a shot is missed on a live production, 3D fills the gap. The missing element is rebuilt and composited into the edit. The finished video shows no difference. This happened on the StairMaster 10G launch and the production stayed on schedule.

A foundation other teams rely on.
What started as a single person building a capability the marketing team did not have has become shared infrastructure. Other departments and creative team members now build their own workflows around the pipeline. That is the measure of something built to last.


The Takeaway

Building a 3D pipeline from scratch across a portfolio of seven commercial fitness brands, 250 SKUs, and ten years of production is not a project. It is a fundamental shift in how a marketing operation works. The cost savings, the logistics eliminated, the launch timelines accelerated, and the creative flexibility gained represent a compounding return on an investment that started with one person, one tool, and a clear understanding of what the team actually needed.

That is the kind of work Fourside Studios was built to do.


Work completed by Robert Pallister as an embedded member of the Core Health & Fitness marketing team. Portfolio use approved.

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